MAIA

Manufacturing of Advanced & Innovative Bio-Aromatics

The overall goal of MAIA is to fully utilize the natural functionality of biomolecules by catalytically converting preferably waste wood and flax shives into solubilized proto-lignin fractions and a solid (hemi-)cellulose pulp with a main focus on the production of aromatic molecules with a maximized amount of (hydroxyl) functionalities and a (hemi-)cellulose fraction suitable for further processing into paper or functional sugars. This altered scheme for the biorefinery of wood, compared to existing paper mills, intends to maintain the reactivity of the derived molecules by producing a limited variety of bio-aromatic compounds. In this project the waste wood and flax shive refinery will be fine-tuned in function of several selected applications represented by 5 industrial partners, such as dispersion agents and emulsifiers, resins for ink, foundry, refractory and wood modification, wood adhesives, UV-stabilizers and flavours.
Project Details
Project type: ICON
Approved on: 18/06/2015
Duration: 01/09/2015 – 31/08/2017
Total budget: €937.901
Subsidy: €765.006
Project Partners

BIOCAPPS

Biogenic Catalysts for Air Purification and Sustainable Materials

Goal
The BIOCAPPS project aims to develop diatom microalgae for customized silica based catalysts applied in air purification and sustainablematerialsby means of a sustainable bottom-up self-assembly process. The project includes the cultivation of diatoms and their separationinto biomass and silica frustule towards applications in air purification and biobased material development.

Background
Diatoms are an extremely diverse group of unicellular algae that self-assemble soluble silicon (Si(OH)4) into a porous, intricate siliceous cell wall, called frustule. Diatom frustules possess a unique combination of physical and chemical properties (chemical inertness, high mechanical strength, large surface area, low density, good porosity and highly ordered features from nano to micro scale) making diatom frustules highly promising for use in applications such as light harvesting, chromatography, (photo)catalysis, drug delivery, photonics, biosensors and adsorption. The diatom frustules are formed under ambient conditions and consist of hydrated silica with specific 3D morphologies and micro-, meso or macroporosity. A remarkable characteristic of diatoms is their ability to bioaccumulate soluble titanium out of cell culture medium and incorporates this into the 3D-nano-architecture of the frustule. These natural biosilica-titania materials have excellent properties for catalytic purposes like air purification. Additionally, bioaccumulation of other elements in the frustule as well as the use of pure frustules has great potential as sustainable materials. This project focuses on the valorisation of both the biomass and the frustule portion aiming at a full cradle-to-cradle approach.

Impact
This project will result in two valorisation pathways of diatom frustules. On the one hand an optimized bio-template production process for mesoporous silica-titania catalysts at TomAlgae will lead to an efficient, sustainable, economically and ecologically viable air purification process tested by Genano Benelux/Gevoc. On the other hand Fibreuze can use the optimized silica production process at TomAlgae for the development of biobased materials.

This project aligns with our Renewable Chemicals program . It proposes studying, developing and optimizing a sustainable, biogenic production route for the synthesis of catalysts for air purification that is scalable from lab level to industrial level. This project also proposes to exploit microalgae, a new biomass source.

Project Details
Project type: ICON
Approved on: 19/11/2015
Duration: 01/01/2016 – 31/12/2017
Total budget: €597.554
Subsidy: €488.456
Project Partners

iAlgaePro

Innovative Algae Processing for Nutraceuticals in Food and Feed

Algae have a number of properties that allow to produce a wide range of products in a more sustainable manner than via the existing value chains. The main goal of the iAlgaePro project is to develop innovative processes for algae processing based on algae production with “Mesh Ultra Thin Layer” technology, harvest based on submerged membranes and “Spiral plate” technology, treatment with “Pulsed Electric Fields (PEF)” and mild separation and extraction technologies.

This will i) provide solutions to the industry for the exploitation of algae as an alternative source for high quality functional proteins for food and animal feed, and ii) bring an innovative technological breakthrough in terms of more efficient cultivation and drainage principles, as well as mild pretreatment and separation processes.

The iAlgaePro project offers a strong added value for Flanders on several areas. It allows us to further stimulate the economy algae in Flemish companies. The usergroup of this project consists of actors/companies in the entire value chain, from primary production to valorization, which emphasizes the broad support. Also, the creation of a an algae economy is a European story. The involvement of German companies and research institutes will allow the companies to expand their network and enhance their knowledge in an international network. The project is also highly relevant to the industrial economy in Flanders and in particular to SMEs.

Project Details
Project type: CORNET
Approved on: 18/09/2014
Duration: 30/11/2014 – 29/11/2016
Total budget: €366.772
Subsidy: €293.418
Project Partners

Contact
Questions about this project? Please contact catalyst Luc Van Ginneken (lvanginneken@catalisti.be).

Lipametics

Lipase-Catalysed Solvent-Free Esterification of Fatty Acids with Lower Alcohols

The traditional process of ester manufacturing uses high temperatures (150-250°C) and chemical catalysts. This translates into extreme reaction conditions, unwanted side reactions, difficult catalyst recovery and poor product quality requiring energy intensive downstream processing. In contrast, solvent-free enzyme-catalysed esterification is carried out at milder temperatures and results in a highly selective product with no side reactions, minimal post processing as well as significant energy and cost savings. It shows clear advantages compared to traditional processes through process simplification, increased product quality and reduced carbon footprint.

Goal
The Lipametics project aimed to develop a solvent-free enzymatic esterification process for the production of fatty acid esters. The project set out to research the raw materials, pilot production, general product specifications and applications for cosmetics and animal feed.

From Innovation to Business
Lipametics investigated solvent-free enzymatic synthesis of 4 types of esters. A coupled enzymatic esterification and membrane assisted water removal (produced during esterification) was demonstrated successfully at VITO at 3 L scale. The process resulted in complete fatty acid conversion and very selective water removal by membrane. Moreover, a high enzyme productivity was achieved without any loss in enzyme activity. VITO provided more than 10kg of product to the companies for application testing in cosmetics (Gova) and animal feed (Nutrition Sciences). The final products met the benchmarked specifications. After validation in cosmetic applications of the enzymatically produced product, upscaling was successfully undertaken to replicate the coupled reactor-membrane setup at 200 L scale in an upgraded pilot installation at Oleon’s site.

The innovations achieved in the Lipametics project will help bridge the gap in available technology for the esterification of fatty acids with lower alcohols. This will result in improved commercial availability of lipase-catalysed esters.

Project Details
Project type: O&O COOPERATIVE PLUS
Approved on: 18/06/2015
Duration: 01/09/2015 – 31/08/2018
Total budget: €1.119.003
Subsidy: €741.574
Project Partners
Press Publications
Oleon catalyzing a greener future – by Oleon’s Pieter van der Weeën in NPT Magazine – 25 August 2020

Scientific Publications
Lipase-catalyzed solvent-free synthesis of monoacylglycerols in various reaction systems and coupling reaction with pervaporation for in-situ water removal – by Yamini Satyawali, Lieve Cauwenberghs, Miranda Maesen, and Winnie Dejonghe in Chemical Engineering and Processing – Process Intensification, Volume 166, September 2021, 108475 – DOI 10.1016/j.cep.2021.108475

LIGNIWASTE

Feasibility Study for Lignin Recovery Using Residual Heat

The LIGNIWASTE project is an R&D feasibility study that will examine whether lignin-rich wastewater from a paper producer can be purified so that the lignin can be used as feedstock for bio-based chemicals, and so that the purified water can be used for the production of boiler water. In this study both the technical and economic feasibility will be investigated.

Project Details
Project type: R&D Feasibility Study
Approved on: 04/06/2014
Duration: 01/04/2014 – 31/12/2014
Total budget: €108.723
Subsidy: €40.822
Project Partners

CHITINSECT

Production and Application of Chitosan-Based on Insect Biomass at Lab and Pilot Scale

Chitinsect

Project Details
Project type: ICON
Approved on: 19/12/2013
Duration: 31/12/2013 – 30/08/2016
Total budget: €1.260.658
Subsidy: €1.093.680
Project Partners

Bio Wax

Production of Economically Viable Alternatives to Petroleum-Based Wax and Olefins

BiowaxENG

 

Project Details
Project type: ICON
Approved on: 20/11/2014
Duration: 01/01/2015 – 31/12/2016
Totaal budget: €570.947
Subsidy: €467.052
Project Partners

Contact
Questions about this project? Please contact catalyst Bert Boekaerts (bboekaerts@catalisti.be).

AMBER

Glutamic Acid-Based Building Blocks for Application in Paints and Inks

AmberENGliggend

Project Details
Project type: ICON
Approved on: 18/12/2013
Duration: 28/02/2014 – 30/05/2016
Total budget: €940.229
Subsidy: €732.822
Project Partners

Contact
Questions about this project? Please contact catalyst Luc Van Ginneken (lvanginneken@catalisti.be).

Biovertol 1

Towards Sustainable Synthesis of Branched-Chain Higher Alcohols from Biobased Feedstock

BIOVERTOLliggendeng

Project Details
Project type: ICON
Approved on: 17/10/2013
Duration: 31/12/2013 – 30/12/2015
Total budget: €1.622.095
Subsidy: €1.102.083
Project Partners

DEMOSPIR

Demonstration Cultivation of Spirulina in the Greenhouse Sector

The DEMOSPIR project aims to grow the micro-algae Spirulina on demonstration scale (200 m²) in vacant greenhouses that were previously intended for azalea cultivation. The small-scale, artisanal way in which Spirulina is sometimes already grown in France will be optimized and professionalized using know-how from Flemish tomato cultivation. A number of non-technical and automation parameters will be optimized to annual yield, product quality and cost per kg of product. This concerns control, lighting, heating, harvest, recirculation, first processing and preservation. Besides optimizing the production demo scale, the market potential in the food sector will also be briefly examined.

Project Details
Project type: HS
Approved on: 19/12/2013
Duration 30/09/2013 – 29/09/2014
Total budget: €45.436
Subsidy: €22.719
Partners: AnKo Projects, De Romaanse Poort, Gekruid, and Plant Projects